“The Cab That Breathes” (or Poor Man’s A/C)

Fresh air - the cab that breathes

Marketed by GM as "the cab that breathes" this 1950 Chevy 1/2 ton has not one but two cowl vents. The 'Cowl Ventilator' is a hand operated scoop of sorts that pops up in front of the windshield to allow gobs of fresh air to flood inside. If that's not enough, a second door on the driver side of the cowl can also be openend via another lever.

The former door was in a box, painted and ready to install. The latter was missing altogether.

The large rectangular hole on the side of the cowl is supposed to house a vent door.
The large rectangular hole on the side of the cowl is supposed to house a vent door.

1950 was the last year of the cowl side vent. No one reproduces this part and the earlier versions use a different handle on the inside that really isn't interchangeable. So, we turned to Ebay early in the project and got lucky to find and score the correct fitting part. Though thoroughly rusty on the back side, it was in good shape. A soak in a special chemical dissolved the rust (media blasting is an alternative). We stripped the remaining paint and were left with a part ready to prep for a matching paint finish.

Used cowl side vent door off Ebay after soaking.
Used cowl side vent door off Ebay after soaking.
A soak in 'Rust911' dissolved the heavy rust on the back side
A soak in 'Rust911' dissolved the heavy rust on the back side
The stripped cowl vent door and handle are ready to prep for paint - which we'll do later.
The stripped cowl vent door and handle are ready to prep for paint - which we'll do later.

The main vent on top of the cowl requires a seal to keep water from entering the cab. The opening does have a 'gutter' system built in to drain water that collects around the edge of the opening through a tube in the engine compartment.

A rubber seal needs to be glued into the 'gutter' surrounding the opening. The gutter also has a drain built in.
A rubber seal needs to be glued into the 'gutter' surrounding the opening. The gutter also has a drain built in.
View of the opening from under the dash. In the shadow you can see what's left of the drain tube that travels from the 'gutter' through the firewall.
View of the opening from under the dash. In the shadow you can see what's left of the drain tube that travels from the 'gutter' through the firewall.
The rotten drain tube was broken off flush at the firewall and painted over.
The rotten drain tube was broken off flush at the firewall and painted over.
Old, rotten cowl drain tube vs. new
Old, rotten cowl drain tube vs. new

There are three choices for a seal: a plain foam gasket, a simple, flat rubber version, or a properly molded seal that will allow the door to close and seal like the original. We went with the molded one from Steele Rubber Products (#60-0124-54). The company, one of the best on the market, makes all kinds of rubber products for car/truck restoration.

Molded cowl vent seal from Steele Rubber Products (60-0124-54)
Molded cowl vent seal from Steele Rubber Products (60-0124-54)
The shape allows the door to close flat. The vertical portion fits up inside the door.
The shape allows the door to close flat. The vertical portion fits up inside the door.
Cowl vent door is installed, connected to its control lever, and adjusted.
Cowl vent door is installed, connected to its control lever, and adjusted.

Once, installed and adjusted, the door can be moved to three positions to suit your fancy. Pretty neat. Here it is in action....

To finish things off, a new drain tube is installed and sealed around the firewall. Yup, it's supposed to angle to one side at the end.

Installed cowl vent drain tube
Installed cowl vent drain tube